System for rapid manufacturing of replacement aerospace parts

Method for the rapid manufacturing of aerospace replacement parts 100 is provided, including removing an in-service aerospace part from an aerospace system 120. The present invention further includes placing the in-service aerospace part into a three-dimensional scanning device 130.

The invention then scans the in-service aerospace part utilizing the three-dimensional scanning device to develop a three-dimensional scan 140. A computer-aided-design model is then developed based on the three-dimensional scan 150. The invention then direct metal fabricates a replacement aerospace part from the computer-aided-design model utilizing layer-build technology device 170. Finally the replacement aerospace part is installed back into the aerospace system 180.

Aerospace and military applications often provide unique challenges to design and manufacturing. The nature of these applications often requires limited run and small-lot productions that result in high cost because of the small quantity of individualized assemblies. Part cost can be extremely expensive due to the cost of tooling and long lead-time associated with developing and fabricating the tooling. If these costs are associated with initial build, they are even more prevalent in dealing with replacement parts for aging aircraft and military applications.

Replacement parts for aging aircraft and other systems commonly arise where the tooling that produced the original parts is no longer in existence. Additionally, the parts “as designed” may not in fact interface correctly into the existing systems. When this situation arises, a complete redesign of part layout and tooling may be required at considerable expense. In addition, where original tooling is no longer available, redevelopment and fabrication of tooling is often required. This can result in undesirable costs associate with supply of the replacement parts. Also, on occasion, it may be necessary to build more parts than are actually needed to help amortize the costs of the tooling. This, however, can result in large inventory costs that counter the cost savings associated with the larger production runs.

What is needed is a cost effective and productive method of supplying replacement parts in limited runs without the negative costs associated with the redevelopment of specialized tooling. Additionally, it would be highly desirable to have a method of supplying replacement parts that addressed the problems associated with in-service parts no longer matching original design specifications. If such a system were developed it would eliminate the costs associated with specialized tooling, long lead time development, and large inventory.

It is therefore an object to the present invention to provide an apparatus and method for the rapid manufacturing of aerospace replacement parts that provides relief from the costs and long lead-time associated with the development and fabrication of tooling. It is further object to the present invention to provide an apparatus and method for the rapid manufacturing of aerospace replacement parts that would address small lot productions and components that no longer match original design configurations.

In accordance with the objects of the present invention a method for the rapid manufacturing of aerospace replacement parts is provided. The method includes removing an in-service aerospace part from an aerospace system. The in-service aerospace part is placed into a three-dimensional scanning device. The present invention further includes scanning the in-service aerospace part. The present invention then develops a computer-aided-design model based on the three-dimensional scan. The present invention finally includes direct metal fabricating a replacement part from the computer-aided-design model utilizing a layer-build technology device.

Longxiang Industrial Limited is providing professional precise rapid manufacturing, prototype rapid, 3d prototype, plastic prototype, 3d prototyping, 3d rapid prototyping, plastic prototyping, rapid prototype and rapid tooling in China. We look forward to participating at the success of your next project.

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System for rapid manufacturing of replacement aerospace parts

Distributor of Military and Aerospace Components Specializing in Discontinued Parts

Steven F. Udvar-Hazy Center: Grumman F6F-3 Hellcat


Image by Chris Devers

Quoting Smithsonian National Air and Space Museum | Grumman F6F-3 Hellcat:

The Grumman F6F Hellcat was originally conceived as an advanced version of the U.S. Navy’s then current front-line fighter, the F4F Wildcat (see NASM collection). The Wildcat’s intended replacement, the Vought F4U Corsair (see NASM collection), first flown in 1940, was showing great promise, but development was slowed by problems, including the crash of the prototype.

The National Air and Space Museum’s F6F-3 Hellcat, BuNo. 41834, was built at Grumman’s Bethpage, New York, factory in February 1944 under contract NOA-(S)846. It was delivered to the Navy on February 7, and arrived in San Diego, California, on the 18th. It was assigned to Fighter Squadron 15 (VF-15) on USS Hornet (CV12) bound for Hawaii. On arrival, it was assigned to VF-3 where it sustained damage in a wheels-up landing at NAS Barbers Point, Hawaii. After repair, it was assigned to VF-83 where it was used in a training role until February 21, 1945. After numerous transfers 41834 was converted to an F6F-3K target drone with the installation of sophisticated radio-control equipment. It was painted red with a pink tail that carried the number 14. Its mission was to be used in Operation Crossroads – the atomic bomb tests at Bikini Atoll. It flew on June 24, 1946, with a pilot, on a practice flight and was launched, unmanned, soon after the first bomb test. Instrumentation on board and photographic plates taped to the control stick obtained data on radioactivity. Three more manned flights preceded the final unmanned flight on July 25, 1946, which evaluated the first underwater explosion. Records indicate that exposure of this aircraft to the radioactive cloud was minimal and residual radiation is negligible.

F6F-3K 41834 was transferred to NAS Norfolk and logged its last flight on March 25, 1947, with a total of 430.2 flying hours. It was assigned to the National Air Museum on November 3, 1948, and remained at Norfolk until October 4, 1960, when it was moved by barge to Washington and placed in storage. In 1976 this Hellcat was loaned to the USS Yorktown Museum at Charleston, South Carolina. A superficial restoration was performed at the museum, but because of the harsh environment and its poor condition the Hellcat was returned to NASM on March 16, 1982. In 1983, it was sent to Grumman Aerospace where a team of volunteers completely restored the aircraft. In 1985, it was shipped back to the Paul E. Garber Preservation, Restoration and Storage Facility in Suitland, Maryland, and put in storage. NASM’s F6F-3 Hellcat is scheduled to be displayed in the new Steven F. Udvar-Hazy center at Dulles International Airport in Virginia in 2004.

Transferred from the United States Navy.

Manufacturer:
Grumman Aircraft Engineering Corporation

Date:

1943

Country of Origin:

United States of America

Dimensions:

Overall: 338 x 1021cm, 4092kg, 1304cm (11ft 1 1/16in. x 33ft 5 15/16in., 9021.2lb., 42ft 9 3/8in.)

Physical Description:

Heavy armor plate, reinforced empennage, R-2800-10W engine, spring tabs on the ailerons (increased maneuverability), could carry rockets as well as bombs.

Admired Services Electronic Components has become an elite distributor of Military, Aerospace and Industrial electronic components by consistently supplying the highest-quality parts demanded by the market.  As a specialist in the obsolete components service market, quality is always the top priority.  Preventative steps are taken to greatly reduce the risks of counterfeit products from continuing on through the supply chain.  Though there is no way to completely remove all fraudulent parts, Admired Services strives to provide the most reliable products available.

Components such as connectors, capacitors, semiconductors and ICs are regularly supplied to Department of Defense contractors and to all major branches of the Military directly.  Mil-Spec components are quickly shipped with accurate MIL-STD labeling and packaging.  Sales representatives are always available to discuss custom packaging and labeling for other customers as well.

Located in FL, Admired Services supplies components and hardware directly from on-site stock and with the help of a qualified supply chain.  Ample excess inventory of hard-to-find parts in the local FL market make the sourcing of surplus products that are not in on-site inventory quick and accurate.  Visit the extensive electronic parts catalog on the ASEC website to find the parts you require and easily submit a request for quote.  Sections of the catalog are broken down by both first letter and number.  Quote requests are addressed accurately and in a timely manner.

Millions of parts are available from thousands of the most recognized manufacturers in the world, both past and present.  An offering of such a wide variety greatly increases the chance that customers can acquire the components they need to keep their manufacturing schedules on time.  Below you will find some of the most commonly supplied product lines.  Each product line has many sub-categories that can be found by visiting the ASEC Line Card page on the website.

Aerospace components and hardware are distributed completely and accurately by request.  Connectors, fasteners and pins are just a few items acquired by aviation customers regularly.

Capacitors for military, commercial and industrial applications continue to be an overwhelmingly popular product supplied.  Just-in-time delivery of obsolete capacitors allows for maintenance and repair projects to remain on time.

Semiconductors are supplied by Admired Services Electronic Components on a daily basis.  Reliable semiconductors are purchased by both OEMs and maintenance companies.  Most are supplied directly from on-site inventory and include manufacturer certs.

Interconnect products of all types are available upon request.  Obsolete connectors, current connectors, D-Sub connectors, miniature connectors and much more can be purchased by contacting a friendly sales representative or emailing a request for quote.

Switches of a variety of categories can be acquired at discounted prices.  Digital, diode, limited, power, programmable and toggle switches will be shipped directly to the customer’s location and packaged safely to ensure the highest quality.

Integrated circuits for commercial, industrial and defense contracts are constantly changing in availability with innovation and increased demand.  Admired Services is an excellent source for obtaining such parts, regardless of specifications and production year.

A quality-focused operational policy and setting the industry standard for service allows Admired Services Electronic Components to meet and exceed customer expectations.  Removing the stress of procuring obsolete electronic components and hardware is a valuable trait of a true partner within the supply chain.  ASEC is a HUBZone Certified, Woman Owned Small Business registered with the CCR and SBA.

Toby Burgandy is an experienced quality control specialist within the Military electronics supply industry.  Concentration on obsolete and discontinued products.

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Distributor of Military and Aerospace Components Specializing in Discontinued Parts

Gulfstream Aerospace Parts For Safe Business Flights

A day at BCIT aerospace technology campus


Image by Eyesplash – let’s feel the heat

Gulfstream Aerospace parts are used for the smooth running of all Gulfstream Aerospace aircrafts. Known for their superior business aircrafts, Gulfstream Aerospace has catered to some of the biggest names in this industry. The Company has a reputation of producing more than 1,900 aircraft for customers around the world since 1958. This includes customers from various sectors that include the corporate, government, private, and military segments across the world.

Reliability Quotient of Gulfstream Aerospace Parts

Just like their reliable aircrafts, Gulfstream Aerospace parts too offer the much required precision and quality whenever there is a need for replacement of any of these parts. You can get these parts from the original manufacturer or from authorized distributors of the company that are spread across the world. The Gulfstream Aerospace Corp. is also known for their service centers located in strategic international locations almost of which are approved by maintenance organization (AMO) certificate of the respective states. To meet the diverse transportation needs of the future, Gulfstream has been offering parts and products that are unparalleled in terms of quality and performance. The Gulfstream Aerospace parts are products from Gulfstream Aerospace Corporation, a wholly owned subsidiary of General Dynamics. These are designed, developed, manufactured for the world’s most technologically advanced business-jet aircraft.

Get Genuine Parts

Needless to say, the Gulfstream Aerospace parts are designed keeping at par with their superior quality aircrafts, hence it is very essential that you get genuine varieties for the best performance. Recently, the company itself has made a huge investment of more than $ 150 million to maintain their spare parts inventory towards their commitment to unprecedented customer support. These parts are available with all its authorized distributors across the world, for their easy accessibility. Ready inventory of Gulfstream Aerospace parts make it possible to ship the products during emergency situations in the timeliest fashion. Most of these centers have also integrated technical support system for offering the fast resolution of technical problems.

Order Online

You can order Gulfstream Aerospace parts online from the company website as well as from their authorized distributors. However, get only genuine parts for this is an industry sectors, which not only involves property but also precious lives. There are many advantages of getting them online; here you can get the best deals (discounts are often offered from time to time to get the attention of the customers). Moreover, you can get access to a wide variety of options and other electronic manufacturers in just from one place. The company also facilitates for availing complex assemblies or obsolete electronic parts in less expensive overhauled units.

I am professional writer. I have written many electronics related articles. A.S.A.P Semiconductors and AFR Enterprises are best known electronic components distributor of renowned electronic manufacturer and specialize in board level components of all types including resistors, semiconductors, integrated circuits, diodes, memory, as well as Gulfstream Aerospace parts and avionic parts.

Gulfstream Aerospace Parts For Safe Business Flights

A day at BCIT aerospace technology campus


Image by Eyesplash – let’s feel the heat

Gulfstream Aerospace parts are used for the smooth running of all Gulfstream Aerospace aircrafts. Known for their superior business aircrafts, Gulfstream Aerospace has catered to some of the biggest names in this industry. The Company has a reputation of producing more than 1,900 aircraft for customers around the world since 1958. This includes customers from various sectors that include the corporate, government, private, and military segments across the world.

Reliability Quotient of Gulfstream Aerospace Parts

Just like their reliable aircrafts, Gulfstream Aerospace parts too offer the much required precision and quality whenever there is a need for replacement of any of these parts. You can get these parts from the original manufacturer or from authorized distributors of the company that are spread across the world. The Gulfstream Aerospace Corp. is also known for their service centers located in strategic international locations almost of which are approved by maintenance organization (AMO) certificate of the respective states. To meet the diverse transportation needs of the future, Gulfstream has been offering parts and products that are unparalleled in terms of quality and performance. The Gulfstream Aerospace parts are products from Gulfstream Aerospace Corporation, a wholly owned subsidiary of General Dynamics. These are designed, developed, manufactured for the world’s most technologically advanced business-jet aircraft.

Get Genuine Parts

Needless to say, the Gulfstream Aerospace parts are designed keeping at par with their superior quality aircrafts, hence it is very essential that you get genuine varieties for the best performance. Recently, the company itself has made a huge investment of more than $ 150 million to maintain their spare parts inventory towards their commitment to unprecedented customer support. These parts are available with all its authorized distributors across the world, for their easy accessibility. Ready inventory of Gulfstream Aerospace parts make it possible to ship the products during emergency situations in the timeliest fashion. Most of these centers have also integrated technical support system for offering the fast resolution of technical problems.

Order Online

You can order Gulfstream Aerospace parts online from the company website as well as from their authorized distributors. However, get only genuine parts for this is an industry sectors, which not only involves property but also precious lives. There are many advantages of getting them online; here you can get the best deals (discounts are often offered from time to time to get the attention of the customers). Moreover, you can get access to a wide variety of options and other electronic manufacturers in just from one place. The company also facilitates for availing complex assemblies or obsolete electronic parts in less expensive overhauled units.

I am professional writer. I have written many electronics related articles. A.S.A.P Semiconductors and AFR Enterprises are best known electronic components distributor of renowned electronic manufacturer and specialize in board level components of all types including resistors, semiconductors, integrated circuits, diodes, memory, as well as Gulfstream Aerospace parts and avionic parts.

Gulfstream Aerospace Parts For Safe Business Flights
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